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| Germany : five measures to protect packaging machinery market development |
| German packaging machinery manufacturers and design department in recent years in order to meet customer requests to take the following measures : improve process automation using computer-controlled design a few years ago, automation technology, packaging machinery design only 30% now accounts for 50% more, the extensive use of the microcomputer design and mechatronics control. Automated packaging machinery design of the following two main features : first, each manipulator by a separate computer control a packaging machinery for the completion of the complex packaging moves by the need to complete a number of mechanical hand. When he completed the packaging, computer-controlled cameras and the uptake of information under surveillance, manipulator by the computer program to complete the required movements in order to ensure that the quality of packaging. Secondly, the material and thickness of the high-resolution capability. In the process of packaging, packaging materials and the thickness of material change is not easy to identify by naked eyes. So in the design of packaging machinery often used by computer-controlled cameras and detectors to identify packaging material thickness and material changes of. Camera has been developed to self-identify and check the uptake of pictures, shown on the screen. Currently, the processing machines when speed is not changed; The future according to the material identified by the change after change speed, control in the most optimal conditions, in the shortest possible time to complete the packaging process, and automatic cleaning, automatic self-cleaning and disinfection. Seeking ways to improve productivity to reduce the cost Germany process packaging machinery, particularly beverages, Beer Filling machinery and food packaging machinery, has high-speed, turnkey, high degree of automation and reliability characteristics. Filling its beverages speeds up to 1,200 bottles / hour, 12,000 cigarette packaging / hours. Increase machine speed is a complex issue, the faster, single pieces of the lower production cost, but the use of plant area will increase. In addition, the motor speed is limited, there should not be more quickly to the speed. In general, the speed increase 15% ~ 20%, it would bring on a series of complex issues. Apart from enhancing the productivity increase speed, but also from other channels to solve : First, continuous or multiple methods of work. Packaging machinery working methods are intermittent and continuous, design, designed for continuous work, enhances productivity; a piece of equipment will also be a number of production line, the same product or production of several different products, However, we must improve reliability. Two is lower rejection rate for fault analysis system. Waste to production losses caused by the enormous and the loss of not only products but also material losses. Therefore, in order to maximize a significant reduction in the scrap rate; Packaging machinery for sale should also provide maintenance services fault analysis system, that the modal analysis to find fault, or through the Inter net remote diagnosis, the need to maximize customer satisfaction. The future to make further intelligent packaging machinery, equipment failures find themselves, to solve their own fault. to lower the reject rate and failure rate, so that normal productivity can be improved. 3 is the product packaging production machinery and mechanical integration. Many products at the end of it then packaged, it will be conducive to improving the productivity products, If a German production of chocolate production equipment and packaging equipment is controlled by a system completed. Taken integration is the key to solve well productivity matching each other, which packaging machinery production often become the "bottleneck" and therefore to provide different types of equipment productivity. Adapt to changes in the market-oriented packaging equipment flexibility many flexible packaging products to meet fierce competition in the market. the replacement cycle is becoming shorter and shorter. Such as cosmetics production, a three-year change, or even a quarter of a change in output is so great, requested packaging machinery has good flexibility and flexibility so that the life expectancy of packaging machinery products than the life cycle, in order to meet the requirements of the economy. For the packaging machinery has good flexibility and flexibility, degree of automation, to be extensively used microcomputer technology, modules and module technology portfolio. To meet the variety and packaging products packaging types of changes packaging machinery equipment flexible and flexibility often manifested in the following three aspects : the amount of flexibility. Both individual packaging products, and can adapt to different number of products packaging. Construction of flexibility. The entire unit used equipment, used for one or more modules, the product can adapt to change. Availability of flexibility. A unit portfolio, the combination of modules Availability. If candy packaging machine, in a common basis, the combination of different modules, three feed mouth, Folding four different forms of packaging, such a machine can simultaneously packaging 8 ~ 10 different types of candy. By a number manipulator operation, in a video camera surveillance, command its movements, according to instructions in different ways for different types of packaging for candy. If the product has changed, as long as the cameras change the procedures can be so that the equipment has good flexibility and flexibility. User needs as the premise to provide complete sets of equipment of the German packaging machinery design, user needs as the premise, for the production of enterprises to provide structural and economic integrity of the system, and computer simulation technology demonstration operation to the user, After soliciting the views of users amended. To provide users with the automatic production line or production line equipment with particular emphasis on the integrity of complete sets of equipment, high-tech, high value-added equipment, or the equipment is relatively simple, according to the associated request. German packaging machinery manufacturers also will provide complete sets of equipment as their objective. If a canned beverage line, more than 200 pieces of microcomputer, many pipelines, and the Monitor, 100 multiple control various movements of packaging software program. To meet the 1200 bottles / hour productivity have two lines to work The entire line of canned beverage production should take up half a football field in size, and all equipment manufacturers were in a period. Lenovo of China’s current production of packaging machinery is a major production disadvantaged single, and less complete sets of pipeline; Host, Auxiliary small, supporting poor. German practice is worth learning from. The use of computer simulation technology to shorten the design cycle machinery development with the development of new products continues to accelerate. German packaging machinery design generally used a computer simulation technology, the forthcoming machines elements in various ways into the computer database, put digital drawings imported computer, they will automatically synthesis of 3D models. Then when the actual production data and indicators into the losers, and the possible transmission failure, and it 3D computer model can be modeled on the real work of their operation, which could reach the demonstration of productivity is. the number of waste products, the production line links can match the production, "bottlenecks" where According customers displayed on the screen curve clearly, the customer can revise model. Synthesis of computers very quickly, so quickly facilitate changes, or until the customers satisfied with the designers. Computer simulation technology, greatly reducing the development of packaging machinery design cycle. Packaging machinery design should not only to its function and efficiency, we should pay attention to its economy. However, the economic nature is not entirely their own machinery and equipment costs, is more important operation costs, because of equipment depreciation costs only 6% ~ 8%, the other is the cost of running. |
| 2007-5-26 11:04:46 |
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